Overseas Journey of SRHeavy for 30 Days! SRHeavy's Modular Installation in the Philippines Creating Efficient and Low Consumption Production Line!
When it comes to building the entire production line, many people may begin to frown: "The stable production of the entire line is evident, but the construction cycle is long and the investment and consumption are high. Then, is there a solution that offers the best of both worlds?" Of course, today we will take you to Cebu, the second-largest city in the Philippines, to see how we can efficiently build gravel aggregate production line.
Project file
Construction time: Nov. 24, 2022
Project location: Cebu, Philippines
Project process: Vibrating Feeder SZ1360+Jaw Crusher SJ1200+Hydraulic Cone Crusher SG260S &SCH4000+Vibrating Screen 2SS2570
Project capacity: 300 t/h
Project feed: Basalt
Finished products: 0-5 mm, 5-10 mm, 10-20 mm, 20-40 mm
Other solution:Head breaker hammer; modular standard steel structure foundation and conveyor; automatic control system for the entire line; sewage treatment system
Shaorui customization: Entire-line process, workflow and layout design; installation and commissioning; customized training for on-site operations
1-Right Measures Adopted According to Local Conditions
Based on the field conditions and the production requirements of the customer, the layout design of the production line is fully tailored to local conditions, and a stepped on-site layout is adopted to make reasonable use of space, while also reducing the investment cost of customer factory construction.
2-Flexible Design
This project adopts 3-stage crushing design, which achieves flexible switching between open-line and closed-line production processes through flexible and adjustable receiving and distributing hopper design, fully leveraging the advantages of the Hydraulic Cone Crusher SCH4000; the finished product is significantly better than the similar local production lines.
At the same time, the production line is equipped with finished product washing screens, greatly improving the grading quality of finished product and the environmental protection advantages of the line, laying a competitive advantage for customers in the local market, maximizing the return on investment in the project, and becoming a benchmark project for local aggregate production.
3-Modular Installation
The production line adopts modular standard steel structure foundation and conveyor products independently developed by SRHeavy. Upon arrival, it is installed in a "building block" manner without any on-site processing or modification. It is easy to use and greatly reduces installation difficulty, improves installation efficiency, and can achieve online testing for production in just 30 days.
4-Automation
The production line adopts industrial computer automation and manual control system, with complete process parameter detection function for automatic adjustment and optimization of equipment parameters, achieving real-time automatic production capacity adjustment. At the same time, the industry's best safety instruments and interlock design provide maximum safety protection while achieving maximum production capacity.
5-Operational Costs Reduction
The material transfer part of the production line adopts a special structural design and is additionally provided with high-performance wear-resistant lining plates to reduce customer operating costs.
The production line is provided with CCTV monitoring and remote detection systems at key locations, which can achieve remote monitoring in the background. The production line operation and main parameters of each equipment can be learned at any time with "zero distance", and electrical control equipment can be remotely monitored to accurately eliminate electrical parameter abnormalities. In addition, the program logic of the corresponding automation program system can be remotely modified and edited as required by the customer, optimizing production operations in real time.
It is reported that the project is currently running smoothly, and we will continue to track its operation, striving to achieve the goal of "defining the global mid-market of aggregate and driving customer success".
Overseas Journey of SRHeavy for 30 Days! SRHeavy's Modular Installation in the Philippines Creating Efficient and Low Consumption Production Line!
When it comes to building the entire production line, many people may begin to frown: "The stable production of the entire line is evident, but the construction cycle is long and the investment and consumption are high. Then, is there a solution that offers the best of both worlds?" Of course, today we will take you to Cebu, the second-largest city in the Philippines, to see how we can efficiently build gravel aggregate production line.
Project file
Construction time: Nov. 24, 2022
Project location: Cebu, Philippines
Project process: Vibrating Feeder SZ1360+Jaw Crusher SJ1200+Hydraulic Cone Crusher SG260S &SCH4000+Vibrating Screen 2SS2570
Project capacity: 300 t/h
Project feed: Basalt
Finished products: 0-5 mm, 5-10 mm, 10-20 mm, 20-40 mm
Other solution:Head breaker hammer; modular standard steel structure foundation and conveyor; automatic control system for the entire line; sewage treatment system
Shaorui customization: Entire-line process, workflow and layout design; installation and commissioning; customized training for on-site operations
1-Right Measures Adopted According to Local Conditions
Based on the field conditions and the production requirements of the customer, the layout design of the production line is fully tailored to local conditions, and a stepped on-site layout is adopted to make reasonable use of space, while also reducing the investment cost of customer factory construction.
2-Flexible Design
This project adopts 3-stage crushing design, which achieves flexible switching between open-line and closed-line production processes through flexible and adjustable receiving and distributing hopper design, fully leveraging the advantages of the Hydraulic Cone Crusher SCH4000; the finished product is significantly better than the similar local production lines.
At the same time, the production line is equipped with finished product washing screens, greatly improving the grading quality of finished product and the environmental protection advantages of the line, laying a competitive advantage for customers in the local market, maximizing the return on investment in the project, and becoming a benchmark project for local aggregate production.
3-Modular Installation
The production line adopts modular standard steel structure foundation and conveyor products independently developed by SRHeavy. Upon arrival, it is installed in a "building block" manner without any on-site processing or modification. It is easy to use and greatly reduces installation difficulty, improves installation efficiency, and can achieve online testing for production in just 30 days.
4-Automation
The production line adopts industrial computer automation and manual control system, with complete process parameter detection function for automatic adjustment and optimization of equipment parameters, achieving real-time automatic production capacity adjustment. At the same time, the industry's best safety instruments and interlock design provide maximum safety protection while achieving maximum production capacity.
5-Operational Costs Reduction
The material transfer part of the production line adopts a special structural design and is additionally provided with high-performance wear-resistant lining plates to reduce customer operating costs.
The production line is provided with CCTV monitoring and remote detection systems at key locations, which can achieve remote monitoring in the background. The production line operation and main parameters of each equipment can be learned at any time with "zero distance", and electrical control equipment can be remotely monitored to accurately eliminate electrical parameter abnormalities. In addition, the program logic of the corresponding automation program system can be remotely modified and edited as required by the customer, optimizing production operations in real time.
It is reported that the project is currently running smoothly, and we will continue to track its operation, striving to achieve the goal of "defining the global mid-market of aggregate and driving customer success".
